Kilns can be quite safe to use when you follow some basic precautions; however, kiln safety is a must. They do, after all, contain huge amounts of heat when in use. Because of the high temperatures, firing a kiln also does release volatiles into the air, many of which are toxic. Learn how to use your kiln safely.
1. Personal Protective Gear
Even when a kiln has more than adequate insulation, its outer surface can become hot enough to seriously burn someone if touched or brushed against with bare skin.
• Kiln mitts or gloves should be worn when handling any part of a kiln (other than a control panel) while it is firing or cooling. Even after power or fuel has been turned off, kilns will remain hot for hours. Do not open or touch until fully cooled.
• Dark glasses from a safety supply house are recommended when looking into kiln spy holes. These protect your eyes from the radiant heat. (Please note that regular sunglasses are inadequate for this purpose and may actually melt.) Protective glasses may also allow you to see your cone packs more clearly.
2. Vent Kilns
All kilns should either be outdoors or properly vented to the outside. Every firing releases gases which will be irritating to the body; they may also be toxic or even lethal if safety measures are not followed.
• Vent kilns properly. Follow the kiln manufacturer’s instructions and use a licensed heating, ventilation and air-conditioning (HAC) contractor for proper installation.
• HAC contractors have equipment to accurately test the adequacy of the system’s ventilation. Light a match in front of the kiln’s hood. If the system is working properly, the hood draw should blow the match out.
• Always turn on your kiln hood or vent prior to loading to prevent ceramic glaze dust exposure.
3. Kiln Gases
Gases given off by kilns when firing can cause respiration problems. This is possibility is heightened if it is a reduction or salt firing. Specific gases to be aware of are:
• Carbon dioxide is given off during any fuel-burning firing. Overexposure leads to blood oxygen levels falling, a decrease in hearing and pulse rate, and a rise in blood pressure.
• Carbon monoxide is released during reduction firing. Exposure can lead to headache, dizziness, fatigue, and drowsiness. Carbon monoxide can be lethal.
• Sulfur dioxide can be released when firing soluble metal salts; it is a strong lung irritant
4. General Kiln Safety Tips
• Do not allow children near kilns.
• Do not operate a kiln in a wet area.
• Do not open the lid or door when a kiln is operating.
• Do not try to unload a kiln until the outside of the kiln is cool to the touch and the pieces can be easily touched by hand.
• Kilns should be given at least one foot of clearance. Do not put anything on top of a kiln.
• Fuel-fired kilns need to be attended during the beginning of their warm up period until the flash point of the fuel (the temperature at which the fuel ignites) has been reached.
Firing fuel-burning kilns can be more of an art than a science. If you are interested in learning to use a fuel-fired kiln I urge you to find a class or a nearby potter who will teach you the ropes.
5. Electric Kiln Safety Tips
• Electric kilns should be fired according to the manufacturer’s instructions.
• Do not unplug or plug an electric kiln in unless the circuit is off. Turn all switches to OFF before loading or unloading the kiln. Always unplug the kiln while making any repairs.
• Install electric kilns in accordance with local electrical and fire safety codes and in accordance with manufacturers’ suggested installation instructions. Installation must be performed by a qualified electrician. To do otherwise may endanger your insurance coverage.
• For used kilns, contact manufacturers for installation instructions.
Any further information required please do not hesitate to contact me.
Pottery Kilns Australia